WHAT WE DO

Preventative Maintenance for Maximum Performance

Your machines are your bread and butter, but if you don’t execute a well thought out preventative maintenance plan they could be toast.
A well-maintained machine is an efficient profitable asset, but who has time to perform the necessary work? Harrigan Solutions team of fully-trained PM technicians provide efficient and economical preventative maintenance planning, implementation and execution for hydraulic, pneumatic, mechanical, control and coolant systems.

Machine Maintenance Services Include:



PM Plan Development & Implementation

Every equipment manufacturer needs a great preventative maintenance plan to avoid machine stoppages or breakdowns. But what if you don’t have a solid PM plan? Harrigan Solutions will work with you to create an optimized PM plan that incorporates your needs as well as the recommendations from your original equipment manufacturers, including:


  • Scheduled Lubrication
  • Fluid Chemistry Testing
  • Maintenance & Repair Schedule
  • Reporting

PM Compliance Reporting

Performing preventative maintenance is important, but keeping accurate records is an absolute necessity. As part of our PM services, Harrigan Solutions will work with you to develop, implement and execute a compliance reporting plan that accurately records and documents all machine maintenance, cleaning and sanitation, including:


  • All Performed Maintenance
  • All Performed Cleaning & Sanitation
  • Scheduled Maintenance
  • Industry Specific Compliance Reporting

Lubrication

You’ve heard the phrase, “the squeaky wheel gets the grease,” but what if it’s not a wheel? Squeaking, grinding and rubbing noises are all signs of bad lubrication. They could be a warning sign that something could break, or worse, indications that something is broken. Lubrication services from Harrigan Solutions provide protection against these issues, by:


  • Removing Dirt and Impurities
  • Maintaining Proper Chemistry
  • Ensuring Lubrication Viscosity
  • Identifying Potential Machine Defects

Fluid Chemistries

Do you have numerous parts rejected on the line or by the customer? Are they mysteriously prone to corrosion? These issues and more could be signs of bad fluid chemistry, which could lead to bad machine performance, breakdowns and wasted money, product and resources. As experts in maintaining fluid chemistry, Harrigan Solutions will test, monitor and replace:


  • Coolant Systems
  • Parts Washers
  • Finishing Systems
  • Paint Prep Systems
  • Waste Treatment Systems

Filters & Filtration

Harrigan Solutions QuickClean is the #1 on-site, sump-side filtration service to maintain equipment performance. Fast and economical, QuickClean is as effective as any traditional filtering process while reducing machine downtime from 10 man hours to two. One client with 60 machines saved more than $100,000 in one year that had been lost to missed production time and labor costs. QuickClean is perfect for:


  • Coolant Filtration
  • Reducing Lubricant Impurities
  • Removing Metal Filings/Dirt
  • Maintaining Machine Efficiency

Maintenance & Repair

Even with the best PM plan in place, sometimes parts need to be replaced or repaired. While our team can perform some smaller repairs, we like to leave those up to the trained professionals. That said, our team runs the entire process – contacting repair shops and manufacturers, arranging service calls, and so on – giving you the ability to do what you do best, your job. Our team will:


  • Diagnose Issues
  • Arrange Repairs
  • Test Equipment
  • Report on Progress

Troubleshooting

Something is wrong. Maybe you have an idea of what it could be, or it’s a mystery, all you know is that something is off. As experts in fluid, lubricant and machine maintenance, we’ve seen just about everything. We’ll help you diagnose the issue, develop a repair plan and work with you to optimize and implement your preventative maintenance plan so it doesn’t happen again. We work with:


  • Filtration Systems
  • Liquid Level Control Systems
  • Make-up Systems
  • Proportioners
  • Water Treatment Systems

Food Plant Sanitation Services Include:



Compliance Plan Development & Implementation

Nothing runs better than a clean machine, but what if your machine needs to be clean and sanitary? Harrigan Solutions works with food and beverage production companies to not only ensure their machines are running properly — checking and replacing mechanical fluids and lubricants, but that they are also complaint with all SQF, FDA, USDA and other appropriate sanitation regulations, by:


  • Developing or Enhancing Your Preventative Maintenance Plan
  • Performing Regular Preventative Maintenance
  • Replacing Necessary Fluids and Lubricants
  • Developing and Implementing a Sanitation Compliance Plan

On-site Sanitation Services

For most manufacturers, a preventative maintenance plan is the only thing needed to ensure operations continue to run smoothly. However, food and beverage manufacturers should also have a Sanitation Compliance Plan in place to prevent contaminations like Listeria and E. coli. Harrigan Solutions will work with you to develop and implement a sanitation plan to address:


  • Machine Cleaning and Sterilization
  • Environmental Testing
  • SQF, FDA, USDA Compliance
  • Product Traceability

Maintenance & Repair

Machine breakdowns happen, even when you’ve got the best preventative maintenance plan in place. But, with Harrigan Solutions, you don’t have to stress out when machines break down. With the ability to perform some smaller repairs, our PM team will oversee the entire repair process – contacting repair shops and arranging service calls to:


  • Diagnose Performance Issues
  • Arrange Service Schedule
  • Test All Repairs
  • Provide Progress Reports

Case Study:

How We Helped a Piston Ring Manufacturer Reduce Rust Deposits and Save $10-$15,000 a month

For the better part of a decade, a piston ring manufacturer had been dealing with rust and corrosion issues, leading to a rise in discarded parts, increased scrap and cleaning expenses and a rising amount of rejected orders. The issue had gotten so bad that when Harrigan Solutions was brought in, the plant manager jokingly asked, “will you guarantee to get rid of rust in the plant?”

 

See What Harrigan Solutions Can Do For Your Operations